Product Description

Aluminium high-pressure die casting parts, commonly referred to as aluminium HPDC parts, are components manufactured using a specialised casting process known as high-pressure die casting (HPDC). In this process, molten aluminium alloy is injected at high pressure into a steel mould cavity, resulting in the rapid solidification of the material and the formation of intricate and precise parts.

These parts are typically used in industries such as automotive, aerospace, electronics, and consumer goods, where lightweight yet durable components are required. Aluminium HPDC parts offer several advantages, including:

Lightweight: Aluminium is known for its low density, making HPDC parts ideal for applications where weight reduction is crucial, such as automotive components and portable electronic devices.

High Strength-to-Weight Ratio: Despite being lightweight, aluminium HPDC parts exhibit excellent strength and rigidity, providing structural integrity and reliability in demanding operating conditions.

Complex Geometry: The HPDC process allows for the production of complex and intricate part geometries with tight tolerances, intricate features, and thin walls, meeting the design requirements of modern engineering applications.

Cost-Effectiveness: HPDC offers a cost-effective solution for large-scale production of aluminium parts, with high production rates and minimal material wastage, resulting in lower per-unit costs compared to alternative manufacturing methods.

Surface Finish: Aluminium HPDC parts typically have a smooth surface finish straight out of the mould, reducing the need for additional machining or finishing operations and saving both time and cost in the production process.

Corrosion Resistance: Aluminium alloys used in HPDC parts exhibit excellent corrosion resistance, making them suitable for outdoor and harsh environmental applications where exposure to moisture, chemicals, or temperature variations is common.

Our Capabilities

Casting Technique: A&M Manufacturing utilises advanced silica sol or soluble glass investment casting, also known as lost-wax casting, to create intricate and precise components.

Various Materials: Our capabilities extend to casting a wide range of materials including stainless steel, carbon steel, aluminium alloy, ductile iron, and more.

Capacity: With an annual capacity of 8000 tons, we can meet the demands of diverse industries with efficiency and precision.

Standards: Our products adhere to international standards such as ASTM, AISI, BS, DIN, JIS, and NF, ensuring compliance and quality assurance.

Certification: A&M Manufacturing holds ISO 9001-2000 and ISO/TS16949 certifications, underscoring our commitment to maintaining stringent quality control measures.

Dimension Tolerance: We maintain dimension tolerances ranging from CT4 to CT7, ensuring precision and consistency in every component.

Surface Roughness: Our components exhibit surface roughness values ranging from Ra1.6 to Ra3.2, meeting the highest standards of quality and finish.

Quality Control:
a. Our fast intermediate frequency furnace ensures stable chemical composition, guaranteeing material integrity.
b. Utilising state-of-the-art spectrum apparatus, we enhance and verify physical performances including tensile strength, impact strength, and elongation.

Specification Drawings Software: A&M Manufacturing employs cutting-edge software such as Pro/E, Auto CAD, Solid Work 2005, and CAD/CAM/CAE for precise specification drawings, facilitating seamless production processes.

Surface Finish: We offer a variety of surface finishes including polished, oiled (rust-proof), zinc, nickel, and chrome plating, sandblasting, painting, and PVC powder coating, catering to diverse aesthetic and functional requirements.

Precision Machining: Our machining capabilities include CNC lathes, milling, drilling, planning, grinding machines, and comprehensive testing facilities, ensuring precise and accurate components.

Proofing Cycle: Our efficient proofing cycle spans 8 to 15 days, allowing for thorough testing and validation of component designs.

Process Cycle: With a process cycle of 8 to 15 days, we ensure timely delivery of high-quality components while maintaining rigorous quality control standards throughout the manufacturing process.